CNC Welding Machines combine PE, PP, PVDF plastic pipes and fittings up to Dmin 40, Dmax 2000 diameters by using the heating system, according to the machine dimensions, by butt welding method. CNC welding machine provides a much more solid and smooth appearance.
The most well-known welding type of CNC welding machines is the CNC butt welding type. With the CNC butt welding machine, different plastic pipes and fittings are joined using the butt welding method. CNC butt welding machine, working with a hydraulic system, provides automatic joining of two additional parts or plastic pipes with the help of heat and pressure, without the need for diameter adjustment thanks to certain welding parameters. CNC butt welding machine generally consists of five parts: machine body, machine trimmer, machine heater, machine control unit and machine enclosure box.
In the CNC butt welding process, the use of materials in different parts is available. These parts include PP, PVDF options. It uses the heating system as its working principle while doing the joining process. It gives the opportunity to combine to create a much more solid and neat appearance. This system, which creates a healthy structure, provides the joining process of plastic pipes with additional parts within the scope of material up to Dmin40 and Dmax2000 diameters.[lwptoc] Working Way of CNC Butt Welding Machine
These computer-controlled machines offer the opportunity to eliminate operator errors. The welding operator simply selects the pipe diameter and pressure class from the digital screen and presses the start button, allowing the machine to perform the entire welding process automatically, and as a result, obtains the most important feature, the detailed welding report.
CNC butt welding machines, which are produced under a high technology with a special design, have the principle of working over the logic of the hydraulic system. In general, the type of electricity required for the operation of the machine is 380 V. However, this situation varies depending on the dimensions of the machine. As a matter of fact, there are different product designs in accordance with the usage area and structure. In this context, together with the product dimensions, it is possible to evaluate it over 220 V depending on the user’s request. But in terms of overall performance, it offers a very satisfactory working effect.
CNC butt welding machines
CNC Butt Welding Machine Usage Areas
CNC butt welding machines, which combine plastic pipes in PE, PP, PVDF material structure and other parts, are used in different fields. It provides the opportunity to combine effectively in many places such as waste water, clean water and sea discharge under a wide range. Thanks to the technological structure it offers, it produces long-lasting products. It is generally reliably evaluated in many areas where fluid transfer takes place. Its special design and useful structure allow the product to provide a high performance. In particular, the use of the heating system allows the long-lasting evaluation of the joined part without any problems with liquid contact.
CNC Butt Welding Machines Parts
CNC Butt Welding Machine Body
With two movable and two fixed clamps on it, it supports the plastic pipes to be welded, ensuring their fixation and centering.
Hydraulic pressure force is applied to the system.
With two pistons on the carrier shaft, this force directs the movable clamps back and forth, providing the movement required for the welding process to take place.
CNC Butt Welding Machine Trimmer
It is the butt welding machine element that cleans the butt of the pipes fixed and centered on the main body with the two rotating blades on the right and left sides and the cutter blades on these blades and makes them ready for heating before the heating process.
The rotary movement of the trimmer is provided by the motor and reducer group on it.
CNC W160 Butt Welding Machine Trimmer unit creates burr-free and parallel pipe surfaces.
CNC Butt Welding Machine Heater
It is the butt welding machine element that prepares the pipe butt surfaces, which are brought to the desired roughness by the shaving process, for the joining process by heating them with the heating plate.
The temperature setting of the heater is made with the digital heat setting thermostat on the heater plate.
CNC Butt Welding Machine Control Unit
Electric and hydraulic control unit; It transmits the electricity required for the operation of the machine to the heater and trimmer, and the hydraulic pressure to the main machine.
Control unit is operated by hand control. There are four buttons and a switch on the hand control. Buttons move the movable clamps forward and backward. The switch activates the shaver.
CNC Butt Welding Machine Technical Specifications
Total electricity consumption, working pressure and required generator power vary according to the machine type. DVS 2207-1, DVS2207-11, ISO 21307 provides powerful, easy and serial source reporting with the shortest operational setup in accordance with international standards. CNC butt welding machines provide ease of use thanks to their light structure. The maximum working pressure of these machines is designed as 250 Bar. It is suitable for operation at -10 C° ~+40 C° ambient temperature.
CNC Welding Machine Price
CNC welding machine price varies according to the welding diameter of the product. As the welding diameter increases, the price of CNC welding machines increases.